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Posted: Oct 26, 2008 at 8:26
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so i just got these forks in great condition but when i pull on the bars they have no rebound cushioning they just clunk when fully extended. Ive turned the rebound screw on the bottom of the forks to full rebound setting. (also tried turning it the other way fully) not much worse really. Ive adjusted the mechanical sag adjustment, and tried with and without air pressure. I feel ive tried everything, thats why i need your help. How harsh should the rebound impact be? Is it worth changing the oil? if there is oil, i just have no clue. Google has failed me again any help would be great sorry about the long message.
Posted: Oct 26, 2008 at 8:36
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ive got the same problem with my 2008 dj1's but it helps if you set the rebound in the middle
Posted: Oct 26, 2008 at 8:37
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You need thicker oil for sure. And less air preload.
Posted: Oct 26, 2008 at 8:41
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yeh i thought it might be the oil. any idea how i change it, again google has failed me and the manual form marzocchi website says nothing about how to change the oil. Is there oil in both sides of the fork. just a simple explanation wud be soo helpful
Posted: Oct 26, 2008 at 12:48
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I have an 07 as well, ,ime did the same when i first had it. I changed the oil to 7.5 wt, less air pressure, and played with the compression and rebound adjustments till they felt and sounded good. The oil played a big role i think. If ya shoot me your email i can send you the service manual in .pdf
Posted: Oct 26, 2008 at 17:06
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ive sent u a personal message with my email thanks
Posted: Oct 26, 2008 at 20:56
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That's weird, I used to own a 2007 DJ3 which came stock from a KONA complete, no clunking whatsoever, i think KONA might have tuned it before-hand, don't quote me on that. Have you tried reducing the air and play around with the knobs at the bottom of the fork legs, the fork is not exactly tune-able easily but it's worth a try, might work thou.
Posted: Aug 26, 2014 at 18:19
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ok. i have a 2007 dirt jump 3 fork, nowhere is a description of my fork, its a 100mm travel fork (italy made) it has 2 caps at the top of each fork leg, under each cap there is an air nozzle nut, under the air nozzle on the left leg(lookang at the front of the bike) there is a 1 1/4' spacer on the top of a long yellow spring at yhe end of yhe spring is a white plastic spacer one side is recessed into the spring, the other side has a small cylinder bout a half inch long with a hole running through the spacer. The right leg has the air nozzle nut the spscer and the yellow spring the same size as the other spring..but no white spacer at the bottom it rests on something inside the fork i cant really see. There is oil in both legs, about a cups worth in each. then at the bottom of each leg on the outside there is a silver dome topped nut..if i put No air in it it feels good, if i pump air into both sidedit getd stiff yo rigid..now is there any other adjustment i should know about?
Posted: Aug 26, 2014 at 18:24
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sorry for the type o's im typing on my phone..any way i dont know what the two siver dome headed nuts at the bottom of the legs do. but if i put air in both top air nozzles, it gets stiff, to rigid..is there any other adjustment i can make?
Service and Rebuild Manual Marzocchi Forks for Ducati (and others) - Luca Guala: ducatimeccanica.com - home.